16th Annual Conference on Fossil Energy Materials
April 22-24, 2002
Table of Contents
Disclaimer
This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government or any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.
Papers and Presentations
Welcome
Roddie R. Judkins, Fossil Energy Program Dir., Oak Ridge National Laboratory
Robert R. Romanosky, Product Manager, Advanced Research, U.S. DOE-NETL
Introductory Remarks
Rita A. Bajura, Director, U.S. DOE-NETL
Session I – Functional Materials
Moderators: Timothy R. Armstrong, Oak Ridge National Laboratory
Bulk Carbon Dioxide Removal By Adsorption: Current Approaches and Future Possibilities
Timothy C. Golden, Air Products and Chemicals, Inc.
Development of Novel Activated Carbon Composites
Timothy D. Burchell, Oak Ridge National Laboratory
A Multiprogram Initiative to Develop Hydrogen Separation and Purification Membranes
Douglas A. Loy, Sandia National Laboratory
Development of Inorganic Membranes for Gas Separation
Douglas E. Fain, Bechtel Jacobs Company LLC
Dense Ceramic Membranes for Hydrogen Separation
U. (Balu) Balachandran, T.H. Lee, S. Wang, G. Zhang, J.J. Picciolo, J.T. Dusek, and S.E. Dorris, Argonne National Laboratory
Economical Thermal Processing of Solid Oxide Membrane Materials
Timothy R. Armstrong, B.L. Armstrong, T.J. Huxford, D.C. Harper, C.A. Walls, and C.A. Blue, Oak Ridge National Laboratory
Metal Seals for Separation Membranes
K. Scott Weil, John S. Hardy, & Joseph P. Rice, Pacific Northwest National Lab.
Development of Metallic Filters for Hot Gas Cleanup in Pressurized Fluidized Bed Combustion Applications
Iver M. Anderson, Brian Gleeson, and Robert L. Terpstra, Ames Laboratory, Iowa State University
Collaborations between BES and FE
Robert Gottschall, U.S. Department of Energy
Session II – Coatings and Protection of Materials
Moderators: Udaya S. Rao, U.S. DOE-NETL, and Fred M. Glaser, U.S. DOE
Codeposition of Elements in Pack-Cementation Diffusion Coatings for Various Alloys
Robert A. Rapp, The Ohio State University
Investigation of Iron Aluminide Weld Overlays
Arnold R. Marder, Jonathan R. Regina, and John N. DuPont, Lehigh University
Coating Microstructure Property Issues
Richard N. Wright, and Terry C. Totemeier, Idaho National Engineering and Environmental Laboratory
Extended Lifetime Metallic Coatings
Bruce A. Pint, Oak Ridge National Laboratory
Slurry-Based Mullite Coatings for Corrosion Resistance
Beth L. Armstrong, Mike P. Brady, Kevin M. Cooley, J. Allen Haynes, and H-T. Lin, Oak Ridge National Laboratory, Feng Huang and Mark L. Weaver, University of Alabama
Development of Nondestructive Evaluation Methods for Ceramic Coatings
William A. Ellingson, C. Deemer, J.G. Sun, S. Erdman, Argonne National Laboratory D. Muliere, and B. Wheeler, Illinois Institute of Technology
High Temperature Materials Testing in Coal Combustion Environments
Mark C. Freeman, William J. O'Dowd, Clement J. Lacher, and David J. Wildman, U.S. DOE-NETL; Gary F. Walbert, Parsons Infrastructure and Technology, Inc.
Session III – New Alloys
Moderators: Robert R. Romanosky, U.S. Department of Energy, National Energy Technology Laboratory, and Roddie R. Judkins, Oak Ridge National Laboratory
Collaborative Program on Materials for USC Steam Conditions
Robert W. Swindeman, Oak Ridge National Laboratory
Fireside Corrosion of Alloys for Combustion Power Plants
Ken Natesan, and A. Purohit, Argonne National Laboratory
USC Materials Plant Trials at Niles
Dennis McDonald, Babcock & Wilcox
ODS Alloy Development
Ian G. Wright, Claudette McKamey, and Bruce Pint, Oak Ridge National Lab.
Optimization of ODS Alloy Properties
Bimal Kad, University of California at San Diego
High Creep-Strength Alloys
Philip J. Maziasz, Oak Ridge National Laboratory (CRADA with INCO)
Session IV – Breakthroughs in Materials Performance and Reliability
Moderators: Ian G. Wright, Oak Ridge National Laboratory, and Robert A. Rapp, The Ohio State University
Materials Design Opportunities With Multi-Phase Reacting Structures
Michael P. Brady, Ian G. Wright, Peter F. Tortorelli, and C.T. Liu, ORNL
Mo-Si Alloy Development
Joachim H. Schneibel, Oak Ridge National Laboratory, and R.O. Ritchie, Lawrence Berkeley National Laboratory
Development of a Commercial Process for the Production of Silicon Carbide Fibrils
Richard D. Nixdorf, ReMaxCo Technologies, Inc
Improved Refractories for IGCC Power Systems
Cynthia P. Dogan, Kyei-Sing (Jasper) Kwong, James P. Bennett, Richard E. Chinn, and Cheryl L. Dahlin, U.S. Department of Energy, Albany Research Center
Improved ODS Alloy for Heat Exchanger Tubing
Mark A. Harper, Special Metals Corp.
Posters
Functional Materials
Composite Membranes for Coal Gas Reforming
Stephen N. Paglieri and Stephen A. Birdsell, Los Alamos National Laboratory
Synthesis and Properties of Materials for Hydrogen Separation Membranes
Robert D. Carneim and Timothy R. Armstrong, Oak Ridge National Laboratory
CO2 Removal From Air (CRADA With ZeTek Power Corporation)
Timothy D. Burchell, Oak Ridge National Laboratory
Coatings and Protection of Materials
Chemically Vapor Deposited YSZ for Thermal and Environmental Barrier Coatings
Theodore M. Besmann, Oak Ridge National Laboratory Venu G. Varanasi, University of Florida Thomas L. Starr, University of Louisville
Aluminide Coatings for Power Generation Applications
Ying Zhang, Tennessee Technological University and B.A. Pint, ORNL
Very High-Temperature Materials and Heat Exchanger Testing in a Pilot-Scale Slagging Furnace
John Hurley and Charlene R. Crocker, University of North Dakota Energy and Environmental Research Center
Modeling of Chemical Vapor Deposited Zirconia for Thermal Barrier and Environmental Barrier Coatings
Thomas L. Starr and W. Xu, University of Louisville
New Alloys
Reduction in Defect Content in ODS Alloys
Andrew R. Jones and J. Ritherdon, University of Liverpool
In-Plant Corrosion Probe Tests
Jeffrey L. Blough, Foster-Wheeler Development Corporation
Breakthrough in Materials Performance and Reliability
Evaluation of the Intrinsic and Extrinsic Fracture Behavior of Iron Aluminides
Bernard R. Cooper, West Virginia University
Microstructure, Processing, and Properties of Cr-Ta and Cr-Ta-Mo Composites Reinforced by the Cr2Ta Laves Phase
Peter Liaw and Daifeng Wang, The University of Tennessee Chain T. Liu, Lee Heatherly, and Easo P. George, Oak Ridge National Laboratory
The Effect of Iron and Silicon on the Weldability of HR-160 Alloys
Glen R. Edwards and I.S. Maroef, Colorado School of Mines M.D. Rowe, Haynes International
Concepts for Smart Protective High-Temperature Coatings
Peter F. Tortorelli, M.P. Brady, and I.G. Wright, Oak Ridge National Laboratory
Oxidation Behavior of Mo-Si-B Alloys in Wet Air
Matthew J. Kramer, Andrew J. Thom, Ozur Degirmen, Vikas Behrani, and Mufit Akin, Ames Laboratory, Iowa State University
Modeling of Sintering Multi-Layered Membranes
Timothy R. Armstrong, R.D. Carneim, C-H. Hsueh, and M.K. Ferber, ORNL
Improved Austenitic Steels for Power Plant Operations
David Alman, John Dunning, Karol Schrems, J.C. Rawers, Omer Dogan, Rick Wilson, Jeff Hawk and Art Petty, U.S. DOE, Albany Research Center
High Temperature Corrosion Research at the Albany Research Center
Bernard S. Covino, Jr., Gordon R. Holcomb, James H. Russell, Stephen D. Cramer, Sophie J. Bullard, Margaret Ziomek-Moroz, and Steven Matthes, U.S. Department of Energy, Albany Research Center
NETL Conference Services Information
Conference Services
National Energy Technology Laboratory
Phone: (412) 386-6044
FAX: (412) 386-6486
E-mail: kimberly.yavorsky@netl.doe.gov
Disclaimer
This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government or any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.
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