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The University of Pennsylvania will address unresolved anode degradation issues via Atomic Layer Deposition to form oxide overlayers on Ni-YSZ cermet anodes to suppress whisker formation, reduce coarsening, and suppress oxidation of the reduced Ni. Specific objectives will be to explore and optimize the use of ultra-thin films of oxide modifiers such as BaO and reducible perovskites that are able to exsolve catalytic metal nanoparticles to enhance the coking tolerance of Ni-based anodes and demonstrate the use of ultra-thin perovskite layers to stabilize the Ni surface area and preserve three-phase boundary sites. Initial work will focus on identifying materials that improve the properties of Ni-cermet anodes on button cells and then applying the most promising materials to larger cells, including those of tubular design, to demonstrate that the methods can be applied to the development of commercial systems.

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Vacuum-ALD Apparatus that was developed as an effective method for oxide film growth on porous substrates.
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Principal Investigator
Raymond Gorte
gorte@seas.upenn.edu
Project Benefits

The SOFC Program is committed to developing efficient, low-cost electricity from natural gas or coal with carbon capture capabilities for distributed generation (DG) and central power generation applications; maintaining cell development and core technology research to increase the reliability, robustness, and durability of cell, stack, and system technology; and providing the technology base to permit cost-competitive DG applications and utility-scale systems with carbon capture capabilities.

Project ID
FE0031673