Introduction
NETL researchers have developed a cost-effective, dual-function fiber optic sensor system capable of simultaneously detecting gas concentrations and acoustic vibrations. Leveraging a single tunable fiber ring laser, this novel sensor system enhances sensitivity and selectivity while significantly reducing system complexity and cost. It employs a highly sensitive ultrasonic vibration sensor based on a single-mode–multimode–single-mode (SMS) fiber structure, which enhances signal quality and precision. For carbon dioxide (CO2) detection, a coreless optical fiber coated with a gas-sensitive material, such as tetraethylorthosilicate (TEOS), is integrated into the laser ring, allowing light to interact with CO2 gas.This dual-function sensor system overcomes the limitations of existing sensors by combining both vibration and gas sensing into a single system, eliminating the need for multiple expensive components and complex configurations, thus providing enhanced sensitivity, repeatability and cost-effectiveness compared to traditional methods. These advantages make it suitable for natural gas and CO2 pipelines, storage systems, infrastructure monitoring and environmental sensing.
The Technology
Overview
Monitoring vibrations and CO2 concentrations in gas pipelines and other critical infrastructure is crucial for detecting gas leaks and structural failures early. However, existing vibration sensors are unsuitable for harsh environments due to electromagnetic interference, limited frequency bandwidth detection, and material incompatibility. Traditional fiber optic vibration sensors using fiber Bragg gratings or interferometric techniques face challenges like complex fabrication, low sensitivity, and slow response times because they rely on detecting peak wavelength shifts. Further, simultaneously measuring both vibrations and CO2 levels typically requires separate sensor systems with expensive laser sources and components, leading to increased complexity and cost. These limitations highlight the need for a simple, cost-effective and highly sensitive sensor system capable of real-time, concurrent monitoring of vibrations and CO2 concentrations.
NETL’s invention introduces a low-cost, simplified system for simultaneous measurement of vibration and CO2 concentration using a single tunable fiber ring laser. It features a highly sensitive ultrasonic vibration sensor enhancing the signal-to-noise ratio and resolution while operating over a wide frequency range (10 Hz to 400 kHz). For CO2 sensing, a length of coreless optical fiber coated with TEOS serves as a gas sensor for CO2. The laser output is tuned to the CO2 absorption wavelength of ~1574.6 nm, which provides fast and accurate gas concentrations (10–100% CO2), enabling real-time environmental sensing.
Benefits
Advantages
- Low-cost, compact, and easy to fabricate
- Dual sensing (gas and vibration) in a single platform
- Diverse gas identification
- Wide frequency range (10 Hz to 50 kHz) vibration detection
- Supports remote and real-time monitoring
- Resistant to electromagnetic interference and harsh environmental conditions
- Operates in harsh or confined environments
Applications
Uses
- Sensing dynamic vibration for critical infrastructure and monitoring gas concentrations
- Oil and gas pipelines and wells
- Wellbore integrity
- CO2 transportation pipelines
- Nuclear reactors
- Gas turbines
- Transportation
- Aeronautics
- Industrial process control
- Power plants
- Turbines
- CO2 sequestration, subsurface storage systems and separation equipment
- Compressed gas processing
Date Posted:
Date Posted
July 01, 2025
Learn more about NETL's Available Technologies.