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Economic, Tunable Fiber Optic Sensor with Composite Coating
NETL Ref No.  
23N-04
Patent Status

U.S. Patent Application No. 18/438,355
PCT Patent Application No. PCT/US2024/015266

Main Visual
Fabrication scheme of plasmonic fiber optic sensor
Main Visual Caption

Fabrication scheme of plasmonic fiber optic sensor

Introduction

NETL researchers have developed an advanced fiber optic (FO) gas sensor that enhances the detection of carbon dioxide (CO2), methane, and other greenhouse gases by integrating functionalized plasmonic nanoparticles (pNPs) with microporous polymers. The sensor utilizes an optical fiber coated with a composite material made from plasmonic nanoparticles embedded in a porous polymer matrix. The design improves sensitivity and stability by leveraging localized surface plasmon resonance to detect changes in light transmission when gases are absorbed. The technology is cost-effective, scalable, and offers rapid response times, making it suitable for distributed sensing in various environments. Its innovative approach addresses the limitations of existing gas sensing methods, providing a reliable and long-term solution for real-time continuous gas monitoring.

The Technology

Overview

Detection of gases such as CO2, methane, and hydrogen is critical for environmental monitoring, industrial safety, and controlling greenhouse gas emissions yet existing gas sensing technologies often face challenges related to inadequate sensitivity, slow response times, high costs, and limited long-term stability. Traditional sensors may be bulky, expensive, or rely on complex nanofabrication techniques, making them impractical for widespread or distributed sensing applications. Fiber optic sensors offer advantages such as immunity to electromagnetic interference and potential for remote and distributed sensing. However, conventional designs may suffer from insufficient sensitivity or degradation over time due to polymer aging. Additionally, many sensors require high operating temperatures or struggle to detect chemically stable gases at room temperature, further limiting their practicality. Consequently, there is a pressing need for cost-effective, highly sensitive, and stable gas sensing solutions that operate efficiently at room temperature and can be easily scaled for use in large-area monitoring and distributed sensor networks.

NETL has overcome these obstacles with its economical, highly sensitive plasmonic CO2 sensor. Indium oxide (ITO) pNPs are incorporated into a CO2 sorbent polymer matrix (PIM-1) on a fiber optic (FO) platform. The sensor is easily fabricated by coating a cladding-exposed section of optical fiber with an ITO pNPs-PIM-1 composite. Connecting one end of the optical fiber to a light source and the other to a spectrophotometer allows the optical response of the ITO pNPs-PIM-1 FO sensor to be evaluated via optical transmission spectroscopy. In the absence of CO2, the sensor exhibits a distinct absorption band at 1245 nm associated with the optical response (i.e., LSPR) of the ITO pNPs. When the sensor is exposed to CO2, the PIM-1 matrix adsorbs CO2. This alters the environment of the embedded ITO pNPs, changing their optical response and attenuating the 1245 nm absorbance band. This attenuation correlates linearly with the concentration of CO2, is reversible, and occurs rapidly with response and recovery times of tens of seconds. Such sensitivity to CO2 is long-lasting (> 40 weeks), indicating its usefulness for long-term CO2 monitoring.  

Varying the pNPs content in the polymer matrix can be used to tune the sensor to specific operational wavelengths. This is a critical feature for FO-based sensing, where using commercially standard telecom wavelengths can dramatically reduce optical interrogator costs. The sensor can also be tuned to detect other gases such as methane and hydrogen by selecting an appropriate gas-specific polymer sorbent.

Benefits

Advantages
  • Highly sensitive and selective
  • Rapid response time (near real-time)
  • Cost-effective
  • Long-term stability
  • Facilitates long-term, remote monitoring
  • Distributed and multipoint sensing capability
  • Tunable operational wavelength
  • Scalable for various platforms
  • Versatile with different materials
  • Room temperature operation
  • Reusable, based on reversible physisorption

Applications

Uses
  • Monitoring gas transmission and delivery pipelines, including natural gas (NG), methane, hydrogen/methane, ethane, ethylene, propane, propylene, and other volatile hydrocarbons
  • Leak detection at CO2 sequestration sites
  • Monitoring capped or abandoned natural gas wells
  • Long-range, distributed sensing
  • Monitoring indoor/outdoor air quality
Date Posted: 
Date Posted
January 10, 2025

 

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