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The objective of this project is to contribute to the development of materials technology for use in advanced ultra supercritical (AUSC) steam turbines. AUSC power plants will operate with steam temperatures up to 1,400°F and pressures of 5,000 psi resulting in a highly efficient power generation process. Estimated plant efficiency increases are as much as 30% compared to sub critical power plants. Research and development on advanced materials is needed to lead to full-scale demonstration and eventual commercialization for AUSC power plants. A three-year preliminary evaluation under Phase 1 identified a wide spectrum of potential alloys and coatings. Preliminary evaluations of a subset of these promising materials included research on mechanical properties, oxidation resistance, weldability, and suitability of alloys and coatings. This follow-on effort will support in-depth, longer term testing that provides material characterization data that is necessary for the design of a steam turbine that is operable in AUSC conditions.

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Top: Cast HR 282 ingots welded together using hot-wire TIG process, and supplied to ORNL for testing of mechanical properties. Bottom: Histograph of creep-rupture life of cast HR 282 alloy joined together by hot TIG welding, and then tested in various heat-treatment conditions at 800 °C and 200 MPa. The unwelded base metal is for cast material in the fully heat-treated condition
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Principal Investigator
Robert Purgert
purgert@msn.com
Project Benefits

This project will examine steam turbine materials for AUSC coal power plants capable of operating at high temperature and pressure, ultra-supercritical and advanced-ultra-supercritical operating conditions. Findings under this project will provide a foundation for future development and deployment of AUSC steam turbines. Overall, this will lead to improvements in efficiency, operational flexibility, and lower operating costs.

Project ID
FE0000234
Website
Energy Industries of Ohio Inc.
http://www.energyinohio.com/