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Available Technologies

Title Date Posted Patent Information Opportunity Sort descending
Microwave Diagnostics and Passive Sensors for Pipeline, Well-Bore, and Boiler-Tube Monitoring USPN 11,113,594

The invention is a system and method for monitoring the interior of metallic tubular structures like pipelines, well-bores, and boiler-tubes using an integrated wireless system. The technology uses a combination of the pipe or tubular structure as a wave guide, integrated radio frequency (RF) patch antennas, integrated passive surface acoustic wave (SAW) sensors, and data analytic methodologies. The technology is available for licensing from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge

Safety and longevity are major concerns in fossil fuel industries and other technologies that use long metallic tubular structures like gas pipelines, well-bores, and boilers. Real time monitoring of the tubular structures for multiple variables within them, including but not limited to corrosion, leaks, and mass flow, is crucial to ensure safety and cost-effective maintenance in timely manner. Conventional techniques for investigating the state-of-health and operational conditions of tubular structures use non-destructive acoustic-based techniques, which are limited by the ability to interpret the data because, as an indirect measurement, requires models to be made of the infrastructure under investigation.

Method of Fabricating Low-Loss and Low-Noise Hollow Waveguides for Visible Wavelength Applications U.S. Patent Pending

The invention is method of fabricating a hollow glass waveguide (tube that transmits light) that exhibits low loss in the visible or short-wave spectral region and is optimized for Raman spectroscopy or visible laser beam delivery. Prior art hollow capillaries suffer high optical loss and poor visible transmission, but the NETL invention produces these high-quality capillaries via a specialized deposition system. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge
Currently, there are no high-quality commercially produced visible-wave hollow waveguides. Commercial vendors can produce reasonable IR hollow waveguides, but visible-range waveguides exhibit high losses and high optical noise. The patented NETL Raman Gas Analyzer requires visible-range hollow waveguides with small internal diameters (a few hundred microns) and low optical noise. No vendor could produce these waveguides, so NETL constructed this new system of waveguide fabrication. Other spectroscopic systems would benefit from better waveguides including absorption spectrometers, microscopes, sensors, etc.
 

High-Performance Corrosion-Resistant High-Entropy Alloys USPN 11,466,344

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) developed designs, manufacturing processes, and corrosion property validations of new high-performance corrosion-resistant high-entropy alloys that are superior to and less expensive than existing alloys and demonstrate improved resistance to corrosion, including pitting corrosion in harsh environments and sea water.

Challenge
Metals and alloys used in sea water or acidic aqueous environments are prone to various forms of corrosion, including pitting and/or crevice corrosion because of the presence of aggressive salt, such sodium chloride (NaCl). Pitting and crevice corrosion can serve as initiation sites for developing cracks that will lead to catastrophic failures of the metallic components. The current solution to this problem is to coat the metals with nickel (Ni)-based superalloys such as Hastelloy® C276. Hastelloy®, which is very expensive.

Laser Induced Breakdown Spectroscopy Probe for Simplified Light Collection and Laser Operation USPN 10,145,737

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) has developed a laser induced breakdown spectroscopy (LIBS) probe featuring simplified construction that minimizes the need for optical elements from the probes data collection path, reducing potential interference with the transmission of high quality spectra. By reducing the complexity and cost of the laser head, the invention maximizes the amount and quality of light returned for analysis and increases the usefulness of LIBS research.

Conducting Metal Oxides Integrated With Surface Acoustic Waves (SAW) Sensors For Use In Harsh Environments USPN 10,976,287

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) has developed a method for achieving tunable gas sensitivity of surface acoustic wave (SAW) devices. The innovation implements a class of materials with tunable absolute film conductivities called conducting metal oxides (CMOs), which enables SAW devices to be calibrated for gas sensitivity in diverse harsh-environment conditions.

Stable Immobilized Amine Sorbents for the De-Coloration of Waste Waters USPN 10,836,654

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) has developed a system and method for combining polyamines, which immobilizes the dye-absorbing amine sites within low cost, porous silica particles. The innovation has the potential to remove organic-based colorants and pollutants from different water sources. This invention is available for licensing and/or further collaborative research from NETL

Polyphosphazene Blends for Gas Separation Membranes U.S. Patent Pending; USPN 7,074,256

These technologies are high-performance CO2 separation membranes made from polyphosphazene polymer blends.  NETL’s technology was originally developed to aid in separating CO2 from flue gas emitted by fossil-fuel power plants. The NETL membrane is cross-linked chemically using low intensity UV irradiation, a facile technique that improves the membrane’s mechanical toughness compared to its uncrosslinked polyphosphazene constituents. Membranes fabricated with this technique have demonstrated permeability of up to 610 barrer, with CO2/N2 selectivity in excess of 30, at a practical separation temperature of 40°C. NETL’s patent-pending technology is being bundled with Idaho National Laboratory’s (INL) patented technology, with NETL handling licensing.  NETL would work with a potential licensee and INL to license the technology. 


Challenge: 
Membrane-based separation is one of the most promising solutions for CO2 removal from post-combustion flue gases produced in power generation. Technoeconomic analyses show that membranes aimed for this application must possess high gas permeability; however, most high permeability materials suffer from poor mechanical properties or unacceptable loss in performance over time due to physical aging. This technology is a successful attempt to turn one of these high-performance materials with poor mechanical properties into one amenable for use in practical separation membranes with virtually no physical aging issues.
 

Encapsulation Method for More Durable Reactive Materials USPN 11,433,385

This invention describes a method of encapsulating reactive materials (i.e., catalyst, sorbent or oxygen carrier) within a porous, unreactive, strong outer layer to increase attrition resistance while retaining sufficient reactivity. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge

Processes that involve fluidized bed or transport reactors require pellets with high attrition resistance because the pellets move continuously in the reactor during operation. Loss of pellets due to attrition contributes to high replacement costs and operational difficulties. Most processes that involve catalyst, sorbents and oxygen carriers operate in fluidized beds or circulating fluidized beds and require high attrition resistance for long-term operations. In addition, loss of reactive materials with low melting points, such as CuO, due to agglomeration is an issue. Pellets with high attrition resistance are needed to combat against loss of reactive materials.

Fiber Optic pH Sensor for High-Temperature and High-Pressure Environments U.S. Patent Pending

This invention describes a pH sensor comprising an optical fiber coated with metal-oxide based pH sensing materials for use in high-temperature and high-pressure environments such as wellbores and the challenging high pH range relevant for wellbore cement. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge
Various fossil energy and carbon management applications require chemical composition monitoring in subsurface environments. Examples of these areas include deep and ultra-deep oil and gas resource recovery through drilling and hydraulic fracturing techniques as well as environmental monitoring in reservoirs for carbon dioxide (CO2) sequestration. Accurate measurement of pH in subsurface wellbores is critical for early corrosion detection and wellbore cement failure prediction.
However, these subsurface environments are extremely challenging for the development and deployment of sensing technologies because of harsh conditions such as high temperatures, high pressures, corrosive chemical species, and potentially high salinity. In such harsh environments, most electrical and electronic components used in sensor applications are not feasible. Additionally, real-time monitoring of pH within cement is challenging because the high-pH range (pH ~13) can cause stability issues of commonly used pH sensing materials at high temperatures. Therefore, it is essential to develop approaches that provide stable pH sensing and that could eliminate the use of electrical components and connections at the sensing locations and avoid the common mode of failure in conventional sensors.
 

Single-Step Synthesis of Carbon Capture Fiber Sorbents U.S. Patent Pending

This invention describes a single-stage preparation of a novel carbon capture fiber sorbent. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge
Conventional pressure- or temperature-swing adsorption (PSA/TSA) processes have been widely considered for post-combustion carbon capture and direct air capture (DAC). However, the processes of pressurizing the flue gas in the case of PSA or the long regeneration time in the case of TSA are considered neither cost-effective nor energy efficient, which limit their use in large-scale carbon capture processes. Furthermore, the high heat released during carbon dioxide (CO2) adsorption onto conventional sorbent amine sites necessitate efficient heat redistribution away from the sorbent bed and back into the overall carbon capture process. Therefore, a low-cost and energy efficient carbon capture process that could be retrofitted onto existing power plants is needed.